Reflectors – ABL
In today’s competitive automotive lighting industry, companies need suppliers capable of delivering both precision and innovation. This case study highlights how Spartek partnered with long-time customer ABL – Vignal to successfully execute a complex reflector project involving intricate injection molding geometries, vacuum metallizing, and challenging masking requirements. By offering competitive pricing and investing in a Keyence IMM machine to ensure top-notch quality, Spartek not only met ABL’s stringent demands but also won additional projects. This partnership underscores Spartek’s dedication to providing solutions that drive long-term growth and success for their clients.
The Challenge
For decades, ABL – Vignal has been a loyal customer of Spartek, yet opportunities for significant growth had remained limited. That changed in 2021, when ABL approached Spartek for assistance with a new and challenging reflector project. This project required the development of an intricate injection molding tool, precise vacuum metallizing, and complex masking solutions, all while meeting stringent quality standards.
The scope of ABL’s reflector project presented several technical challenges. The tool build involved intricate geometries, while the vacuum metallizing process required masking of complex areas. ABL’s high-quality standards meant there was no room for error in production, which pushed Spartek to find innovative solutions for manufacturing and quality control.
The Solution
Spartek’s competitive pricing for both the tool build and production parts won them the contract. To demonstrate their commitment to excellence, Spartek invested in a Keyence IMM machine, showcasing their dedication to ensuring the highest levels of quality and precision. This investment reassured ABL that Spartek was the right partner for this dual capability work, handling both injection molding and vacuum metallizing.
The project’s masking requirements were especially challenging, but Spartek’s team worked tirelessly to develop a solution that integrated seamlessly with their existing equipment while adhering to ABL’s stringent quality needs. After significant effort, Spartek successfully met all quality tests and delivered a solution that exceeded expectations.
The Result
Spartek’s success in this first project opened the door to further opportunities. ABL – Vignal was so pleased with the results that Spartek was awarded three additional reflector projects of similar complexity. The investment in advanced machinery and Spartek’s commitment to solving complex manufacturing challenges has strengthened the long-standing relationship with ABL, positioning Spartek as a trusted supplier for their most intricate projects.
Spartek looks forward to continuing its partnership with ABL – Vignal and supporting their future growth with innovative solutions.
Learn More
Spartek is proud to offer full-service production coordination capabilities for clients across a range of industries.
To learn more about our past work or discuss how we can help with your unique application, contact us today.